This is our 1971 Fiat 500L deluxe

 

We purchased it in 1988 us being the third owners

Since then we have had to rebuild or replace quite a few parts mainly due to rust or old age

It is now in use and mostly finished having had a complete repaint in the original Fiat colour of Positano yellow

We also had to fit replacement chrome bumpers and over riders to the front and rear as well as new rear lights and indicators

 

This was the start of the rebuild

 the first job was to cut out all the rust then find out how much of the body (if indeed any) was left, The main rust was in the floor under the two outside seat runners, near side front wing, both inner and outer sills all had to be replaced with new parts being welded in.

The rest just needed some patches welding in to strengthen the body shell

The N/Side roof also required some attention as it was badly dented  the car had suffered a roll over at some time in it’s life

After all the welding the next job was to clean up the under side this involved rolling the car gently on to it’s side.

After cleaning and checking the whole underside was then painted with underseal and the cavities filled with waxoyl to try to prevent it being attacked by the dreaded rust bug

Then back on its wheels again to start the long job of preparing the inside and outside of the body for repainting as this was to be sprayed out in the open we had to wait for a good non windy, dry day to get a good finish.

When having finished the painting all the remaining cavities were filled with waxoyl, Whilst all this was drying it was now time to turn my attention to cleaning and repairing the seats, door panels, carpets ect and refit them, By the time the windows and doors where also fitted it now at last was beginning to look like a car again. 

 

At long last came the fitting of the rebuilt original engine gearbox unit

That only left the steering, brakes, suspension, and electrics to sort out.

The steering only requiring new kingpins and adjustment to the steering box

A new set of shock absorbers rubbers was all that was needed for the suspension the rest of the bushes being in good order. Every part relating to the brakes was replaced mainly for safety

The biggest surprise (specially for those that know Fiats) was that all the electrics worked first time.